How to punch holes in nylon webbing?

Most hole punches tear nylon webbing instead of cutting it cleanly. This makes the result weak and ugly.
Yes, you can punch holes in nylon webbing, but you need the right tool — one that melts and seals the edges to avoid fraying.
1: Use a heated tool (like a soldering iron or hot nail) to create clean holes in nylon webbing without fraying.
2: Melting the fibers while punching seals the edges, preventing unraveling.
3: Mark your hole location clearly before applying heat for accuracy.
4: Always use a heat-safe surface underneath when applying the hot tool.
5: For high-volume or professional use, consider automated heat punching machines for uniform results.
Keywords: punch holes in nylon webbing without fraying, heated punch, soldering iron, synthetic fibers, seal edges.
If you use the wrong tool, your webbing will fray, your hole will deform, and your product will fail early. Read on to learn how to get perfect holes in nylon, every time.
Can hole punches work on plastic?

Many people think standard hole punches are good for all materials. That’s not true. Most tools that punch paper or leather will crack or tear plastic and nylon.
Hole punches can work on plastic, but only if you use heated or specially sharpened tools designed for synthetic or thermoplastic materials.
If you’re dealing with plastic-like nylon, rubber, or soft PVC, standard punches are often not sharp or strong enough. They can compress and stretch the material instead of making a clean cut. Worse, they leave rough edges that can lead to wear and failure. So the key is to use cutting tools that apply both heat and pressure.
How to choose the right hole punch for plastic-based materials?
If your business uses flexible, synthetic materials like:
- Nylon webbing
- PVC edge bands
- Protective foams
- Bubble wraps
Then you need industrial-grade hole punching machines. Here are the main types to consider:
| Tool Type | Works On | Key Feature | Best For |
|---|---|---|---|
| Cold Punch | Paper, Leather | Manual, No heat | Basic needs |
| Heated Punch | Nylon, Plastic | Heat seals edges | Prevents fraying |
| Automatic Punch Cutter | Nylon, PP Straps | Precision, Fast speed | Mass production |
| Die Cutter | Rubber, Plastic sheets | Custom shapes | Complex applications |
At Suzhou Haoxinhe Electrical Equipment Co., Ltd., we manufacture automatic punching cutting machines designed for these exact needs. These machines punch holes while sealing edges, avoiding fraying or melting irregularities. They also support customized die shapes and hole patterns.
Why heat is critical for nylon and plastic punching
When nylon is punched cold, it tends to fray. Loose fibers around the hole weaken the structure. Heat cutting seals the edge instantly. This is why hot punches are used in:
- Automotive manufacturing
- Safety harness production
- Outdoor gear (like backpacks and tents)
- Cable ties and label straps
If your team is still manually punching holes using scissors or cold tools, you’re likely losing quality and speed.
A better solution is our rotary bevel cutting machine or hot and cold cutting machine, especially if you’re cutting different shapes or multiple layers.
Conclusion

To punch clean, sealed holes in nylon webbing or plastic, use hot punching or automated cutting machines.
Insights
For manufacturers who need to punch holes in synthetic materials like nylon webbing, cold punches won’t work. Suzhou Haoxinhe Electrical Equipment Co., Ltd. offers automated, heated punching machines that prevent fraying and increase efficiency. These solutions are ideal for high-volume industries that demand precision — like automotive, packaging, or apparel production.






