All – in – One Velcro Dot Cutting and Rewinding System Overview?

You’ve cut the dots — now what? Manual collection or secondary handling slows you down.

Our all – in – one Velcro dot cutting and rewinding system automates the entire process: cutting, collecting, and rewinding hook & loop dots onto rolls, ready for packaging or integration.

Let’s break down how this fully integrated machine saves time, boosts efficiency, and reduces labor in high – volume production environments.

Why combine cutting and rewinding into one system?

Traditional cutting setups often require a second machine — or worse, manual collection — to finish the job.

An all – in – one system eliminates manual steps by cutting Velcro dots and rewinding them onto a finished roll in one continuous process.

Problems With Manual Separation

• Low throughput: Workers peel and stack by hand
• Dot contamination: Dust, adhesives stick to surfaces
• Alignment issues: Poor winding = hard packaging
• Higher labor cost: One task turns into two

With our integrated machine, everything happens in one motion — cleanly, efficiently, and with zero need for manual transfer.

How does the cutting and rewinding system work?

Think of it as a precision dance: feed, cut, collect, rewind — all synchronized for speed and control.

Our system uses a roll – to – roll rotary die cutting head paired with a programmable tension – controlled rewinding unit.

System Workflow

1. Feed Velcro Tape Roll
   • Automatic tension control and alignment
2. Rotary Die Cutting
   • Precise, high – speed dot cutting (up to 10,000 dots/hour)
3. Waste Removal
   • Vacuum or peel – off waste management system
4. Dot Transfer & Rewinding
   • Cleanly rewinds finished dots onto a liner or release paper roll
5. Roll Output
   • Ready for heat sealing, packing, or next production step

The system is built for adhesive – backed Velcro, but can also work with standard loop materials depending on backing setup.

What production benefits does it offer?

This isn’t just a faster machine — it’s an operational upgrade. It saves time, reduces labor, and increases consistency across batches.

With cutting and rewinding combined, you streamline production, reduce handling risk, and prepare finished dot rolls for immediate use or sale.

Key Benefits

• Cut – to – roll finish: Output is immediately usable
• Labor savings: 1 operator can manage the entire system
• Clean environment: No loose dots on tables or bins
• Consistent roll size: Perfect for automated packing
• Scalable output: Meets large batch and continuous production needs

Case Study: Display Kit Producer (Singapore)

• Needed 20,000 Velcro dots/week for signboard kits
• Switched from hand collection to our all – in – one system
• Result:
  • 5x output increase
  • 60% labor cost reduction
  • Reduced dot loss from static & surface contamination

What sizes and formats does the system support?

Promo kits, packaging, signage — each may use a different dot size or layout. That’s why flexibility matters.

Our all – in – one system supports a wide range of dot diameters, custom layouts, and rewinding formats to match your product needs.

Supported Dot Sizes

Output Formats

• Single dot spacing (standard peel – and – stick)
• Continuous rows on release paper
• Pre – set roll lengths (e.g., 10m, 25m, 50m)
• Custom printed liners available on request

Rewind tension, roll size, and spacing can all be programmed via touchscreen interface — with stored presets for repeat jobs.

What materials are compatible?

Material performance matters when cutting at scale. Adhesives must stay clean, and fibers shouldn’t fray.

This system is built to handle industrial and promotional – grade Velcro tapes, especially adhesive – backed and soft – loop materials.

For brands needing flame – rated, eco, or low – profile soft loop Velcro, we offer custom feed tension and rotary die configurations.

Why choose Suzhou Haoxinhe for your Velcro system?

You need more than equipment — you need reliable support, customization, and speed – to – market.

Suzhou Haoxinhe Electrical Equipment Co., Ltd. is a cutting system manufacturer with 5 production lines, global delivery, and full in – house die and automation design services.

What We Deliver

• CE/ISO – certified machines
• Custom rotary die engineering
• Multilingual technical support
• 7–15 day global delivery
• Installation videos + live setup assistance
• Spare parts & maintenance kits

We also provide:

• Hot and cold cutting machines
• Velcro dot punching machines
• Webbing ribbon cutters
• Protective foam and PVC edge banding cutters

Whether you’re supplying medical kits, electronics accessories, retail packaging, or uniform gear — we’ll help you automate your Velcro dot process end – to – end.

Conclusion

Our all – in – one Velcro dot cutting and rewinding system gives manufacturers a seamless way to produce, organize, and prepare hook & loop dots for mass use — all with precision and speed.

Insights

For manufacturers producing Velcro dots in high volume, Suzhou Haoxinhe’s integrated cutting and rewinding system streamlines production. With rotary die cutting, adhesive – safe handling, and programmable roll output, it eliminates manual steps and boosts consistency. Perfect for electronics, packaging, signage, and promotional kits.